"The Great White Bird"
Links for larger images have been made where available. My Photo Archive has several other images, as well as different sizes of images seen here. Check it out!
Check this out! NASA's Quicktime movies of the XB-70!
Original WS-110 ... Compression Lift ... Early (Pre-Flight) History ... Flight History ... Midair! Midair! Midair! ... The Final Flights ... My Personal Summary
In 1959, North American Aviation was awarded a contract to build "Weapons System 110" (WS-110). On paper, the project's goals seemed insurmountable; not just the biggest craft ever to take to the skies, but is was to be the fastest as well, to cruise at 3 times the speed of sound, at a time when no plane had yet flown that fast.
During the Second World War, as the development of bombers became a science, it was an accepted fact that bombers would fly slower and lower than fighters. Fortresses, Liberators and Lancasters were simply armed to the teeth and sent out with fighter escort. Where ranges were too far for fighter escort, the bombers simply grouped together and fired back at attacking fighters. While this wasn't an entirely ineffective technique (B-17's claimed over 6,500 enemy fighters), it still caused horrific casualties (more than 5,000 B-17's were lost in combat).
But following the war, with better engines and designs, the new B-36 "Peacemaker" could fly as high, if not higher, than jet fighters of the day, especially when four J47 jet engines were added to the design. And, at very high altitudes, an interesting situation developed: with their much larger and more lightly-loaded (per square foot) wing, at altitude, the B-36's could actually outmanuver the F86 Sabre! And the development of Boeing's latest bomber, the B-47 "Stratojet" brought to the USAF a bomber that not only had fighter-like top speeds and climb abilities, but looked like a fighter, too! Suddenly, the old mantra of "low and slow" stopped making sense. While no one was advocating a bomber that could dogfight, on the other hand, development of a bomber that couldn't be hammered on from above didn't seem unrealistic.
While it was clear that Boeing's B-52 would not be able to outpace jet fighters, it was only considered an interim solution. In the shortest term, Convair had been tasked with building the B-58 "Hustler" as a medium size, Mach 2 bomber (although the B-58's abilities at Mach 2 would be limited due to the amount of fuel it consumed -- almost four times as much fuel at Mach 2 as at just under Mach 1!). With performance continuing to climb, it was clear that new generation of strategic bomber was required, culminating in the Request for Proposal (RFP) for "Weapons System 110."
The original WS-110 competition had boiled down to a competition between Boeing and North American. Although shaped differently, both of the original submissions had the following in common:
- Takeoff weight of 1,000,000 pounds
- Large detachable portion of wing to allow for a Mach 3 "dash to target"
- Mach 3 "dash" ability only
- Were far too large to use existing USAF facilities designed for the B-52
- Large detachable portion of wing to allow for a Mach 3 "dash to target"
Needless to say, these proposals were rejected by the USAF, which sent Boeing and North American back to the drawing board.
However, during the later phases of the design process, both companies realized that designing an aircraft to actually cruise at mach 3 wasn't really that much more demanding that designing one that only had a "dash" capability.
Both teams went back to the drawing boards with what were the final requirements for the contract, which were:
- Cruise Speed of Mach 3 (2,000mph)
- Cruise Altitude of 70,000 feet
- A "shirtsleeve" environment for the crew.
- 50,000 pound payload
- A range of 7,500 miles
- Sized such that existing runways, hangars, etc. that had already been built for the B-52 could be used without further modification.
- Have flying characteristics suitable for use with average USAF line crewmen.
- Cruise Altitude of 70,000 feet
Boeing's design was essentially very similar to the later SST; that is, essentially a delta with 3 engines (each mounted in its own pod) under each wing.
North American engineers pored through every aerodynamic study they could
find, looking for anything that could be applied to a large, triplesonic
bomber. They came across a forgotten NACA (now NASA) research paper about
"Compression Lift." This paper described how a conical body
underneath the center of a wing would push the air to the side, increasing
pressure under the wing section (thereby increasing lift!) with far less
drag than simply increasing the size of the wing itself. To illustrate the
concept, imagine a cone (like an ice cream cone). Then cut it in half
lengthwise, so now you have a half cone that has a flat surface from tip to
tail. Now imagine that half cone travelling through the air, flat side up,
with the "belly" of the cone on the bottom. As it travels through the air,
the "belly" will push the shape upwards. [Ed. note:it can be a bit
confusing; it certainly took me a long time to figure it out!]
In flight, the XB-70 could lower the outer wing sections either 25 degrees
for flying from 300 knots to Mach 1.4, or a
severe 65 degrees for speeds from Mach 1.4 to Mach 3+. Measuring just a bit
over 20 feet at the trailing edge, these wingtips represent the largest
movable aerodynamic device ever used.
Lowering the wingtips had three distinct effects on the XB-70.
Along with the wingtips, the six J93 engines, bomb bay, and landing gear were all contained in a
conical shape designed to enhance shockwave management. Overall, the XB-70
has the best lift-to-drag ratio of any manned airplane ever built, being
bettered only on the unmanned D-21 drone, an airframe designed to be
air-launched, fly at one speed and altitude, and then self-destruct (thereby
not needing to land).
By 1961, following the shooting down of the U-2 flown by Gary Powers over
Russia, it became obvious that the performance of surface-to-air
missiles was improving much faster than that of manned aircraft.
Following long, loud, and bitter debate, it was decided that the XB-70 would
not be a viable bomber platform, and the XB-70 program, as such, was
canceled. Development of the F-108 Rapier, intended as a fighter
escort to the XB-70, was also canceled.
Replacing the production bomber program was a limited program calling for
three XB-70 prototypes to perform high-speed flight research. Although this
vastly downsized program would have to carry the entire financial burden for the
development of the XB-70's radically new construction techniques, as well as
the J93 engine, the research data the program would gather would be
vitally important for the future SST and other military projects. NASA and
the Air Force would jointly manage and share the data garnered from the
XB-70.
To help limit costs, a number of non-aerodynamic changes were made to the
XB-70. Positions for the navigator and bombardier were removed, leaving
the XB-70 with just a pilot and co-pilot. The computerized
navigation and bomb-guidance systems were replaced by the bare minimum
instrumentation needed to fly safely. In fact, only one TACAN (Tactical Air
Navigation) system was installed, which later proved a great annoyance
to the XB-70 pilots. On one occassion, the failure of the TACAN unit led to
the inadvertent "booming" of Las Vegas, Nevada, when the XB-70 literally got
a hundred miles off course in a matter of minutes!
All three XB-70's were intended to be slightly different from each other.
The first XB-70 (referred to as AV/1 (Air Vehicle/1) or Ship 1) was built
entirely from wind tunnel results and initial computer-generated models (at
this time, the computer modelling took almost 18 months to complete!). AV/2
would be slightly modified based on further computer modelling and early
experiences with AV/1. The third airframe, AV/3, would have greater changes
based on additional modelling, and extensive flight data gathered from
the first two aircraft. The astute observer will notice that the 6' wind
tunnel model at the Smithsonian (National Air and Space Museum) is actually
of AV/3 (that is, it's a modified version of AV/2 -- note the canard angles).
Constructing the XB-70 required new fabrication techniques, reflecting the
production-oriented original design. Extensive use of costly titanium and
composite materials would have resulted in a bomber too expensive for mass
production, so North American decided to use a stainless steel honeycomb
construction -- something that had never been tried before. To keep the
weight down, the honeycomb itself was formed of stainless steel just .002"
thick! (for perspective, this was the TOLERANCES (variation allowed) in the
holes drilled in the frames of WWII fighters to lighten them!) One
production manager, after seeing the specifications and being assured they
were correct, exclaimed, "that's not metal, that's FOIL!" Welding such thin
materials was impossible, so a brazing technique had to be developed to
assemble the honeycomb structures. Titanium was used in certain
heat-critical areas, but overall, the expensive (and difficult to work with)
metal makes up only 9 percent of the Valkyrie's structure.
XB-70 number one, with the tail number 20001 (generally referred to as AV/1
(Air Vehicle/1) or Ship 1) was rolled out of its hangar at North American's
Palmdale, California facility and into the public's view on a bright and
sunny May 11th, 1964. Just sitting on the ground, the Valkyrie awed the
audience. Her long, graceful neck over their heads, air intakes a man could
stand in (and 80' long -- longer than an SR-71!), and sleek lines left no
doubt she was designed for speed. But just two months later, the budget axe
took its swing, chopping AV/3 (which was in the early stages of
construction) out of the program, and, unknowingly, crippled the entire
XB-70 program.
Two pilots from North American were chosen to fly the B-70 during the
development phase. Al White, who had just wrapped up the F-107 program
(with the innovative sidestick that would not reappear for almost twenty
years), and Van Shepard. Interestingly enough, Al White had very limited
experience in large aircraft, but was chosen because of the systems
complexity of the B-70. The USAF, on the other hand, pulled its two pilots
from the team which helped bring the Mach 2 B-58 into operational service,
Colonel Joe Cotton and Major Fitz Fulton. To provide both high-speed chase
as well as large, delta wing training and experience, a TB-58 was
essentially "adopted" by the program (and interestingly enough, in later
years, was used to give Brian Trubshaw, BAe's Chief Test Pilot for the
Concorde, some experience as well).
In front of an enormous crowd, General Fred Ascani stands at a podium,
first off, thanking all the people who have put their effort into the B-70.
From the dark shadow of an open hangar, far above the ground begins to
appear a graceful, swan-like neck of the B-70. Beneath it, the tug
struggles with the bulk of the airplane, and serves to frame the scale of
the great bird. As more and more of the B-70 emerges into the desert
sunshine, many in the crowd who have not seen the B-70 before take in a
collective gasp of amazement. Even General Ascani, the Project Director for
the B-70, is overwhelmed by emotion at this, the first public unveiling of
years of work.
Al White and Colonel Joe Cotton begin their pre-flight inspection of the
Valkyrie. Today's plan isn't a taxi test, or an engine run-up. White and
Cotton will lift the XB-70, the heaviest plane ever built, into the skies
above the Mojave Desert and fly from North American's Palmdale ("Plant 42")
facility to Edwards Air Force Base, the Air Force's Flight Test Center
(AFFTC).
And this is no ordinary flight plan! Once the Valkyrie is over Edwards AFB,
it calls for retracting the landing gear, and accelerating the XB-70 beyond
the speed of sound at 30,000 feet over the desert. In doing so, North
American Aviation will receive a $125,000.00 bonus from the Air Force.
At 6:10, White and Cotton climb aboard the Valkyrie to begin the pre-flight
checklist. 35 minutes later, engine number one is started and brought up to
operating temperatures. Just moments later, in the process of starting
engine number two, caution lights go on in the cockpit indicating a failure
in the engine's cooling loop. Both engines are shut down, and a few minutes
later, the problem is tracked down to a circuit breaker that is reset. The
process of starting the engines is begun anew at 7:14 and goes off without a
hitch. Finally, with 132,000 pounds (the weight of an SR-71!) of fuel
indicated, the XB-70 begins taxiing towards the runway. This is a delicate
affair, because the XB-70 has demonstrated a major problem with braking at
low speeds (a violent chatter that caused the XB-70's braking distance from
just 5mph to be 400 feet!), making maneuvering a tedious affair. During
taxiing, the XB-70 exhibits another trait -- with the pilots far in front of
the nose wheel, they bob up and down as the nose wheel rides over the
concrete joints in the taxiway. Combined with the long neck of the Valkyrie,
the nickname "Cecil" (referring to the ditty "Cecil the Seasick Sea
Serpent") seems particularly apt and was adopted by many of the people
involved with the program.
Finally, at 8:24, the Valkyrie is aligned on the runway. Al White advances
the six throttles to maximum afterburner, and the XB-70 begins its takeoff
run. At 193mph, White rotates the long neck of the XB-70 into the air,
establishing a nine degree Angle-of-Attack for the wing. At 205mph and 4,853
feet of runway, the 387,620 pounds of the Valkyrie lifts into the blue sky
for the first time. Per the flight plan, speed was held at 310mph and the
gear left down for the flight to Edwards. No unusual handling problems
occurred during this time.
At 8:51, the XB-70 was over Edwards, and, having met up with all the chase
planes involved, Cotton retracts the landing gear. A minute later, waiting
for the retraction indicators to go "green," a chase plane calls out that
the retraction had failed. The right side main gear had stopped midway
through the retraction sequence.
In order to be compact and save space, the XB-70's main landing gear used a
complex sequence of motions. From an extended point, the wheel assembly
would first rotate 90 degrees (becoming perpendicular to the normal
direction of travel). Then, the unit would be rotated 90 degrees
vertically, so that rear set of wheels were almost touching the top of the
gear's main strut. At this point, the main gear would rotate backward until
it was level within the fuselage.
Now, however, the main landing gear legs had stopped after only completing the
first motion (rotating perpendicular to the direction of flight). The chase
plane reported seeing blue streaks on the fuselage behind the gear doors,
and that some kind of fluid was continuing to leak out. A leak in the
hydraulic system was the suspected culprit, but in mid-flight, the only
thing to do was to re-extend the landing gear before a loss of pressure made
it impossible to do so. Cycled back to the extended position, the gear
locked itself back into place, and the Valkyrie continued on her alternate
flight plan, proceeding with some low speed handling tests, which showed
stability and control to be more than acceptable -- it was better than the
B-52!
Half an hour later, the number three engine was showing 108 percent rpm, and
was shut down. White and Cotton then proceeded to line up for landing on
the 15,000 foot runway at Edwards. Almost 110 feet in front of the
landing gear, combined with the nose-up attitude required to land the big
delta wing, it was difficult for the pilots to judge their altitude above
the runway, or the actual point of touchdown (it was not until the tenth
flight that Al White stopped using the chase planes to call out his
altitude). Aiming for touchdown 2,000 feet down the long runway, White smoothly
set the XB-70 on the ground.
Almost immediately trouble set in. Although White and Cotton couldn't sense
it, a pressure surge in the brake system had locked the rear wheels of the
left side main gear, causing a fire. Notified of this, White let the
Valkyrie coast to a stop, using 10,800 feet of runway. Once the fire was
extinguished, repairs had to be made before the XB-70 could be taxied away.
On October 5th, 1964, White and Cotton again took the Valkyrie into the
air, again with the intention of achieving supersonic flight (This time,
there would be no bonus, but following this flight, North American would be
assessed penalties for each additional flight until the XB-70 broke the
sound barrier). Following takeoff, with a chase plane on each side, the
landing gear was retracted, then lowered, then retracted again without a
problem. With the landing gear up and stowed away, the XB-70 climbed up to
28,000 feet and accelerated to 600mph (Mach .85) in preparation for
supersonic flight.
Here again gremlins struck the Valkyrie. The primary hydraulic system began
losing pressure, and the XB-70 headed back to Edwards. By the time she was
on her final approach, the landing gear had to be lowered using the
emergency electrical system. The actual touchdown on the lakebed was
uneventful, and the XB-70 rolled to a stop after 10,000 feet.
A week later, on October 12th, 1964, the Valkyrie burst through the sound
barrier for the first time, reaching a speed of Mach 1.1 before decelerating
beneath the sound barrier and breaking back through several times to check
trans-sonic stability.
October 24th, 1964, represented the Valkyrie's last flight for a
while.
Returning to North American's Palmdale facility at the end of this flight,
the XB-70 was scheduled to go through a series of structural tests that
would not return her to the flight line until February of 1965.
Colonel Joe Cotton, sitting in the co-pilot's seat, reached over
and moved the control knob innocuously labeled "tip fold" to the 25 degree
mark. Slowly and smoothly on their massive, H-11 steel hinges, the wingtips
lowered themselves to the 25 degree position for the first time. Reaching a
maximum speed of Mach 1.4, the XB-70 remained supersonic for 40 continuous
minutes, establishing a new world's record for sustained supersonic flight.
The overall time of the flight was cut short, as fuel consumption proved to
be higher than expected.
Upon returning to Palmdale, engineers puzzled over why the Valkyrie had been
shedding herself of paint on all but her first flight. Although not overly
concerned, no one was especially happy with unexplainable things on a plane
that was to test the limits of jet-powered flight! Although some observers
wondered if the Air Force was being entirely truthful about the XB-70's top
speed, it was finally determined that too-thick paint caused by several
re-paintings (in order to pretty the plane up for various VIPs) was being
cracked as the Valkyrie flexed in flight, and was then torn away by the
airstream. During her winter stay at Plant 42, the XB-70 was carefully
repainted with just a single, thin coat of white paint.
AV/1 returned to flight on February 16th, 1965. This flight would
return the XB-70 to Edwards AFB (about 30 miles by air from North American's
Palmdale facility). For the first time, the wingtips were lowered to the
full 65 degree mark. Accelerating to Mach 1.6, Joe Cotton then adjusted the
AICS (Air Induction Control System) -- The series of ramps inside the
intakes which would expand and contract to manipulate airflow to the engines
and protect them from the deadly onslaught of high-speed air. After another
40 minutes of supersonic flight, the Valkyrie landed, but with the drag
chutes failing to deploy, the landing run was over 11,100 feet.
The sixth flight was the first time someone other than Al White and Joe
Cotton were at the controls. Lt. Col. Fitzhugh "Fitz" Fulton (later to be
NASA's Chief Test Pilot) flew as co-pilot with Al White as pilot. But again,
hydraulic leaks cut this flight short. Engineers at North American worked
continuously to modify the hydraulic systems (which operated at 4000psi,
more than 35% greater pressure than any other aircraft's system) to end the
constant problems of leakage that had disrupted almost every flight.
Although these changes were never totally effective on AV/1, AV/2
benefited greatly from the misfortunes suffered by the first plane.
During the seventh flight, on March 4th, White and Fulton shattered records
again, sustaining supersonic flight for 60 minutes, reaching a top speed of
Mach 1.85. The eighth flight introduced the last of the four pilots, North
American's Van Shepard, to the aircraft, and saw Mach 2 fall to the six J93
engines. The eighth flight also demonstrated how quickly Mach 2 could take
the Valkyrie where the pilots didn't plan on going, as a momentary glitch in
the single TACAN system led to an inadvertent "booming" of Las Vegas that
early morning. On the tenth flight, the Valkyrie sustained 74 minutes of
supersonic flight, including 50 minutes beyond Mach 2!
May 7th, 1965 was AV/1's 12th flight, with Al White and Fitz Fulton at
the controls. Traveling at Mach 2.58 (almost 1700mph!), a 'thump' was heard
in the cockpit, soon followed by a number of engine-related alarms. Engines
three, four, five, and six were shut down right away. As the chase planes
caught up, they reported that the horizontal splitter (the very apex of the
delta wing) had torn away. Wind tunnel testing and theory said that the
splitter would only face upward loads. Reality proved different, as sharp
downward loads caused the splitter to break up, with debris going into the
engine intakes and doing severe damage to the engines. For the final
approach, the number five engine was restarted to provide some thrust from
the right side, and the XB-70 landed on the long lakebed without major
incident. All six engines, nearly one-sixth of the 38 ever built, were
destroyed beyond repair. After this flight, the splitter itself was
replaced with a single solid piece in place of the honeycomb unit that had
failed. At this point, concerns about the integrity of the honeycomb skin
began, and the next 4 flights concerned themselves with "heat soaking" the
skin for sustained periods of time. For the first time, the XB-70's ability
to reach Mach 3 was questioned.
AV/2 (tail number 20207) made its first flight on July
17th, 1965. Lacking the gremlins of AV/1's first flight, the wingtips
were lowered 65 degrees, and a top speed of Mach 1.4 was reached before
landing at Edwards AFB. AV/2 differed from her older sibling, inside and
out. Internally, a more flexible system of hydraulic fittings were used, to
reduce the leaking that continued to trouble AV/1. The techniques to build
the honeycomb skin had improved with experience, and hopefully AV/2 would
not suffer any of the troubles AV/1 was undergoing. The fuel tanks on AV/2
were inspected very carefully, to avoid the internal leakage problems which
ultimately rendered AV/1's number five (centerline fuselage) unusable.
An automatic control for the AICS was installed, in place of AV/1's manual
system, which used a grid of speed and altitude that the pilots used as a
reference to set the actual ramp position.
Externally, the difference was obvious -- the wings had been given 5 degrees
of dihedral. This change was a result of testing that showed AV/1 to have
poor roll stability at high speed with the wingtips fully lowered. The
tradeoff was that, at low speeds with the wingtips up, AV/2 suffered from
severe "dihedral effect" -- a situation where sideslip causes the plane to
drop one wing. The pilot, sensing the low wing but not spotting the
sideslip, would use the ailerons to try and bring the wing back up -- which
actually caused MORE sideslip, forcing the wing to drop lower! (this is a
very difficult thing to visualize -- it took me several hours to get it
straight in my head) One pilot remarked "it felt like being backed into a
corner." The only solution was for pilots to closely watch the sideslip
indicator.
October 14th, 1965.
After 56 weeks and 17 flights, AV/1 had finally reached her goals -- but she
would never fly at Mach 3 again. The design team, alarmed with the
skin separation problems, and knowing that improvements in AV/2 would solve the
problem, decided that from that point on, AV/1 would be limited to a
maximum speed of Mach 2.5. Mach 3 research would be left to the
improved, and more capable, second aircraft.
Initially, AV/2 (tail number 20207) wasn't completely trouble-free. Brake
chatter continued to be a problem during low-speed taxiing, although it was
suspected that this stemmed from the lack of return springs for the brake
pads (like automobiles, the Valkyrie was designed for the pads to lightly
touch the rotors at all times). Far more troubling, however, were problems
in the new, automatic AICS system, which would inexplicably recycle during
supersonic flight, causing an "unstart," where the shockwave from the
forward fuselage, rather than being deflected past the inlet and under the
wing, instead fell directly into the inlet. Not only did this change in
inlet airflow cause a brief flameout on the engines, but it also caused a
sharp roll in the direction of the GOOD engine set. For pilots, this is
fairly odd behavior caused by the shape of the XB-70's wing, combined with
the lowered tips (and on Ship One, accentuated by the lack of dihedral),
which as the aircraft yawed to the "dead" side, caused a roll away into the
"good" side. So, during an unstart (described by Fitz Fulton as "being
T-boned by a locomotive and thrown off a cliff"), the pilot would have to
apply rudder into the direction of the roll, which is a bit unnatural
[Ed. note -- and I would assume quite unnerving as well!]
Sometimes, speed and throat ramp settings would create a condition where the
shockwave was right at the boundary of the inlet, jumping in and out. This
"buzz" was a serious condition that had to be rectified immediately -- left
to continue for more than a few moments, the stresses could have torn the
XB-70 apart! Following the 8th flight of AV/2, Al White stated in his pilot's
report that he didn't feel comfortable trying for Mach 3 until the AICS was
sorted out, which took several additional flights.
As this was sorted out, concerns were voiced that AV/2 might also suffer
skin separation problems under the heating caused by sustained high-speed
flight, despite the improved construction and assembly techniques. It was
decided that with AV/2, early flights would involve "heat-soaking" at speeds
less than Mach 3. This way, unlike a quicker "dash" up to speed, the
airframe would reach the full temperature created by flight at that speed.
Heat is the major enemy of speed. Caused by the friction of cutting through
the air, heat has limited the top speed of modern aircraft (such as the
F-15) far more than power. Beyond Mach 2.5, friction increases at an
ever-growing rate (for comparison, an SR-71 operating at Mach 2.2 heats up
to about 275 degrees, but at Mach 3.2, skin temperatures rise to almost 900
degrees!). The same aerodynamics that gave the XB-70 so little drag helped
minimize heat buildup. The hottest portions of the Valkyrie, her nose and
horizontal splitter, reached a temperature of only 625 degrees during Mach 3
flight, with the majority of the XB-70's skin at a temperature of just 450
degrees! Equipment was placed in the fuel tanks, which acted as heat sinks.
As the fuel soaked up the heat from the fuselage, it was drawn into the
engines and burned away, leaving the cooler fuel behind. At the same time,
it had to be replaced with nitrogen gas. The temperatures inside the tanks
were high enough that just two percent oxygen would have caused the fuel to
burst into flames -- a decidedly undesirable event.
On her 15th flight, on December 11th, 1965, AV/2 ran at Mach 2.8 for 20
minutes (spending 41 total minutes beyond Mach 2.5) without any indications
of skin separation. Ten days later, after seven minutes at Mach 2.9 (and 20
minutes above Mach 2.8), the oil pump for the number four engine failed.
Shutting down the engine, White and Cotton headed back to Edwards, when an
overtemperature caution came on for the number six engine, which was shut
down as well. After landing, it was discovered that, despite the early
shutdown, loss of lubrication had ruined engine number four -- an unhappy
moment in a flight program that now only had 29 engines left (with 12 needed
just to get the two planes in the air!). The number six engine was removed and
sent off to General Electric for rebuilding.
Engine installation was another ground-breaking feature of the XB-70. Unlike other
airplanes, where all the engine's accessories were bolted to the plane, and
then connected to the engine (making removal a tedious job), on the
Valkyrie, everything was bolted to the engine itself, making engine removal
and replacement a job that could be done in just a couple of hours.
Today, many military and commercial planes use this design.
Less than 6 months after her first flight, AV/2 reached her goal of Mach 3,
on her 17th flight (coincidently, the same number of flights AV/1 to reach
Mach 3). Just for three minutes, then back home for a thorough examination.
No sign of skin damage at all! Prudence was still the watchword, however,
and AV/2 twice more poked her sleek nose beyond Mach 3 for just a few
minutes before sustaining Mach 3 for 15 minutes on her 22nd flight.
Feeling secure that AV/2 would not have the same skin separation problems of
AV/1, extensive performance and control testing at speeds above Mach 2.7,
but below Mach 3 were the next step. This data was important for
determining what the handling abilities of the SST (intended to cruise at
around Mach 2.7) would be like. Already, it had become obvious that no SST
could be expected to use the established approach routes to airports! Some
sonic boom testing (although not as extensive as later on) was also
conducted. The viability of the SST depended on high-altitude sonic booms
being greatly dissipated as compared to lower altitude sonic boom effects.
To the dismay of many, early tests indicated this would not be the case.
At this point in March, 1966, AV/1 was getting ready for her 37th flight,
with Van Shepard as pilot, and Joe Cotton as co-pilot. Control and
performance tests were on the flight plan -- but soon it was a different
performance being tested.
Halfway through the planned flight, BOTH hydraulic systems -- primary and
secondary -- began to fail. Shepard quickly brought the Valkyrie home as
Cotton extended the landing gear. No green indicators came on, followed by
a call from the chase plane that there was trouble with both sets of main
gear. On the left side, the gear hadn't fully lowered before rotating to
meet the direction of travel, leaving her rear wheels higher, rather than
lower, than the front set of wheels.
After what must have seemed like hours in the cockpit, engineers on the
ground called up to the pilots with their plan. Shepard would land the
Valkyrie on the dry lakebed, so there would be plenty of room to ease to a
stop. It was felt that, on touchdown, the left side gear would level itself
out, the sheer weight of the XB-70 forcing the gear into its normal
position. As for the right gear... being behind the centerline of the main
strut, it was unlikely that the gear would level out, but hopefully
the landing would at least cause the gear to finish swinging into the
direction of travel, and the wingtip would still clear the ground, although
the right side would be much lower than the left.
Van Shepard gingerly set AV/1 down on the lakebed, and each main gear did
what the engineers expected. So now, the plane was down and rolling, but
she wanted to turn sharply to the right -- threatening to ground loop,
which, although likely not fatal to the pilots, would likely destroy the
aircraft. So Shepard kept applying power to the number six (farthest right
side) engine to help keep the XB-70 somewhat straight, but at the same time,
he couldn't use too much power, or the plane would never stop!
Finally, after rolling almost three miles, the XB-70 completed her landing run,
which, when viewed from above, looked like an upside-down letter "J" because
the XB-70 had not just swung over half a mile to the right side, but by the
time she came to a stop, she had turned 110 degrees, almost pointing in the
direction she had come from! Only the huge size of the lakebed made
this landing possible --anywhere else, the XB-70 would have been
far off the runway and likely into buildings and hangars (another decidedly
undesirable event).
Later that same month, to the joy of a great many Texans, it was decided
that AV/2 would be flown down to Carswell AFB for the airshow there.
It was to be the only airfield that Ship Two would fly to and return.
With Fitz Fulton at the controls, the Valkyrie spent only 13 minutes at Mach
2.6 before slowing up, winding up at 6,000 feet over Carswell AFB just 59
minutes after takeoff! For the next half hour, AV/2 thundered around the
skies of Texas before landing. The return flight two days later was the
only flight during the entire program where performance data was not
recorded, as Cotton (in the pilot's seat) and White flew back at subsonic
speeds, taking a little over three hours to return to Edwards.
Then AV/2 was off to heatsoak for even longer times -- over 30 minutes -- at
speeds of Mach 2.8 and 2.9, as well as flights of 16 and 20 minutes at Mach
3. Flights 35 and 36 were used to get a better look at the causes and ways
to remedy unstarts at speeds above Mach 2.5.
April 30th, 1966.
Al White and Joe Cotton prepared to take AV/2 past the final hurdle to having
"unlimited" status for Mach 3 flight -- a 30+ minute run at Mach 3 to fully
heatsoak all systems. Shortly after takeoff, Cotton retracted the landing
gear. The nose gear jammed into its door, and as good as things had been
going, they were going bad now. The attempt to lower the gear using the
normal hydraulic system failed. Trying the backup electrical system, Cotton
heard a "pop" as THAT system went dead. Given the Valkyrie's long, graceful
neck, and the intake design, retracting the main gear and landing on her
belly wasn't possible -- in fact, it was so impossible that North American
had never attemped to simulate it!
White first brought the XB-70 around for a touch-and-go, hoping that a hard
impact on the main gear would knock the nose gear loose and let it fall to
the extended position. Even after a second try, however, the nose gear
remained jammed. At this point, bailing out and losing the aircraft was
quickly becoming the only option.
But there was fuel to burn away in any case, so while people on the ground
pulled out plans and diagrams, White and Cotton circled around Edwards
slowly but surely. Finally, Cotton was sent to the back of the cockpit to
open service panels and check on things for the people below. After more
than an hour of this (and 2 hours of flying), the problem with the backup
system was traced -- hopefully -- to a circuit breaker. Now all Cotton had
to do was find a way to short circuit the unit by closing two contacts. Of
course, the Valkyrie had no on-board toolkit -- that would have made things
too simple. But Cotton HAD brought along his briefcase with his various
notes and plans, and opening it, he found a good, thick paperclip (actually,
it was part of a legal-style paperclip, not a conventional one)
. [Ed. note: Now that I've had to opportunity to see the cockpit of the B-70,
-- and the small crawl space that Joe Cotton had to go through in a full
pressure suit, all I can say is "wow!"] Straightening out the paperclip,
then grasping the middle of it with a leather glove, Cotton carefully
reached in and ZAP! short circuited the breaker. As Al White hit the switch
to extend the gear, and was rewarded with the sound of a working backup
system, Cotton gratefully dropped into his seat. As several newspapers
exclaimed the following day, a "39 cent paperclip saves $750 million
aircraft!"
And indeed it had.
In the landing, however, the main gear bogies had been damaged, and would
take two weeks to repair -- although this was a tiny price compared to
losing the aircraft. Unbeknownst to everyone involved, the loss of the
AV/2 wasn't avoided, but merely postponed a little longer.
Finally, on May 19th, flight number 39, AV/2 flew at Mach 3 for 33 minutes,
and a total of 62 minutes beyond Mach 2.5. In just 91 minutes, the Valkyrie
traveled over 2,400 miles -- an average speed of more than 1500 miles per
hour, including takeoff and landing! Finally, all remaining concerns about
skin separation were laid to rest. The improved methods used to build AV/2
were more than up to the task of sustained Mach 3 flight.
After this, AV/2 flew to test stability and control at subsonic and
supersonic speeds. On May 22nd, 1966 [Ed. note -- exactly one year before I
was born!], AV/2 thrilled the spectators at the Armed Forces Day show at
Edwards, including a couple of supersonic passes over the crowd.
At this point, with all systems tested, the XB-70 program prepared to move
into Phase 2, where NASA would become much more involved, and extensive
sonic boom and handling tests would begin. New pilots would join the
program, including NASA Chief Test Pilot Joe Walker, who
had just wound down the X-15 program. Not only did Walker have an
"astronaut" rating (given to any pilot who flew higher than 50 miles, which
the X-15 did), he had flown the X-15 beyond Mach 6 (4,100mph) in level
flight (a later flight by Pete Knight with external tanks did more then
4,500mph). Also joining the program was USAF Major Carl Cross.
At the same time, both Al White and Joe Cotton would gradually ease out
of the program, with Cotton going on to test newer planes for the Air Force,
and White to work on other projects at North American. The Valkyrie
had reached her goals, and been tested successfully. Al White had
achieved his goals for the XB-70 program.
In preparation for Phase 2, AV/2 was refitted with even more data recording
equipment, costing more than $50 million. These instruments would give a
better look at a number of phenomena that couldn't be thoroughly tested in a
wind tunnel -- information regarding body flex, flutter, and pressure. At
the same time, NASA began setting up a large number of ground sensors to
precisely measure the effect of sonic booms.
Major Carl Cross sits in the Valkyrie's cockpit for the first time, with Al
White in the pilot's seat. For Carl Cross, getting into the B-70 program is
the high point of his career. Worried about making the best
impression and not making mistakes, he has studied hard and long.
On this morning, before his first flight, he even asks Joe Cotton to meet
him at the aircraft an hour before anyone else will get there, so they can
sit in the cockpit and run through everything one last time before flight.
The flight plan for today is simple: they will make several passes over
recording instruments at a speed of Mach 1.4 at 32,000 feet, then, at the
request of General Electric, they will fly in formation with 4 other
GE-powered aircraft so that GE photographers can take some publicity
pictures from an accompanying Learjet. The boom-testing went smoothly,
then, dropping subsonic speed and raising the wingtips back to 25 degrees,
the Valkyrie joined up in formation with the other aircraft, including, just
off her right wingtip, an F-104 Starfighter piloted by Joe Walker.
Disaster struck at this moment as somehow, Walker's F-104 collided
with the Valkyrie. The complex airflow surrounding the XB-70 lifted the
F-104 over her back, spun the Starfighter around 180 degrees, causing it to
smash down along the center of the Valkyrie's wing, tearing off both
vertical stabilizers and damaging the left wingtip before falling away in
flames. Already, Joe Walker, one of America's great test pilots, was dead.
Al White and Carl Cross heard the impact, but felt nothing. Flying in the
T-38 off the left wingtip, Joe Cotton called out "207 (identifying AV/2)
you've been hit! You've been hit!" But in those first moments, neither
White nor Cross heard the call. Even as Cotton continued "...okay, you're
doing fine, he got the verticals, but you're still doing fine," White turned
to Cross and asked, "I wonder who got hit?"
16 seconds after the impact, the XB-70 started a slight roll. Al White
corrected the roll -- and instantly recognized the Valkyrie's peril as she
began a snap roll to the right. Ramming the number six engine's throttle to
maximum afterburner, he tried to save AV/2 -- but after 2 slow rolls, the
plane broke into a sickening spin, taking any hopes of recovery with it.
White pushed his seat back into the eject position, but caught his arm in
the ejection pod's
clamshell doors (see inset photo at left) as they closed. Unable to
communicate with the struggling Carl Cross, and unable to eject until
getting his arm clear, White could only watch his co-pilot fail to get into
his pod for ejection. Finally, with the realization that he needed to get
out now, Al White worked his arm clear and ejected just moments
before AV/2 slammed into the ground a few miles north of Barstow,
California.
Although the drogue chutes deployed from White's pod, he realized the airbag
underneath the pod -- designed to absorb much of the impact -- had failed to
inflate. Striking the ground, White took a 44G impact -- lessened to 33Gs
as his chair broke free of its mountings. Amazingly, although banged,
battered, and bruised, he suffered no broken bones. Although White returned
to flight status just three months later, he never flew the XB-70 again.
Carl Cross was not so lucky. Unable to escape the Valkyrie, and still
strapped into his seat, he was killed instantly when the B-70 struck the
ground in an upright and level configuration.
Both the USAF and NASA were unsure that AV/1, with her Mach 2.5 speed
limitation and general gremlin troubles, could perform the research intended
for AV/2. Ultimately, after a few more flights, the Air Force bowed out of
the XB-70 program, leaving NASA to carry
on additional flights on its own. Although not doing as well as AV/2 would
have, the older Valkyrie soldiered on for 33 additional flights, garnering
valuable data about both high-speed flight, as well as preliminary data
about flying conventional landing approaches in a large delta wing aircraft,
in preparation for the American SST, which was still on the drawing boards
at Boeing.
Finally, on February 4th, 1969, AV/1 took off for her eighty-second, and
final flight, to the Air Force Museum at Wright Field, in Dayton, Ohio.
Gathering data throughout the entire flight, Fitz Fulton and Emil Sturmthal
made a pass over the runway before bringing the XB-70 down for a perfect
landing, then, handing the logbook to the museum curator, officially brought
the XB-70 program to an end. [Ed. note - Emil Sturmthal is credited with having said
"I'd do anything to keep the Valkyrie flying -- except pay for it
myself"] Today, the Valkyrie resides inside the R&D hangar, finally
protected from the ravages of time.
But the Valkyrie was more than just an airplane. It was a complete package
that advanced aerodynamic design, created the template for honeycomb
construction, and allowed for extensive testing almost a decade before the
first SR-71 appeared at an airshow. In addition, the YF-12 and SR-71 were never
destined for mass production -- their cost was far too high with the
composite and titanium skin, and maintenance costs off the charts (In 1991,
with just a few airframes in service, the USAF still spent more than $400
million on maintaining the Blackbird).
Much of the costs related to the XB-70 would have easily been amortized out
had production ever become a reality. And there were few true vices in the
aircraft itself that would not have been sorted out. While the early
hydraulics layout on AV/1 was highly problematic and disruptive, those
problems, as well as the skin bonding issues, were almost completely
eradicated on Ship Two. And neither of the truly complex systems, such as
the wing hinges, or the engine intakes ever generated issues in flight --
despite some pessimistic predictions that those systems would be the undoing
of the program. (Admittedly, the wing hinges themselves had to be replaced
at one point due to a corrosion issue in the alloy used, but in flight, the
system never hiccupped) The J93 engines, the tooling to build the airframes
-- all of this normally would have been spread across hundreds of aircraft.
Indeed, indirectly, the research from the program went on to benefit many
aircraft, from supersonic fighters to mundane commercial jetliners. Had AV/2
not been lost, there would certainly have been many, many more flights. But
even with the limited flights, and the use of AV/1 at the end of the
program, a significant amount of experience and knowledge of the future SST
was acquired. Even though we don't think about it, the Valkyrie effectively
killed the SST program by showing that supersonic flight by airliners, no
matter how high they flew, would produce too great a sonic boom at ground level
to ever be acceptable.
Modern test programs have involved high angles of attack, improved control,
and many other features important to the planes of tomorrow. But unlike the
Valkyrie, they represent advances into the known, enhancements of what
aircraft are capable of today. The Valkyrie was conceived in 1959, a year
when the Air Force was getting its first Mach 2 fighter (ironically, the
F-104 Starfighter), yet here was a program calling for a Mach 3 bomber with
long range endurance. And despite never being truly optimized from flight
data, the program developed a plane that could take off weighing more than
538,000 pounds, and cruise at three times the speed of sound.
For me, the magic of the Valkyrie is not just in what she accomplished, but
in how far she reached to accomplish it.
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Another instrumentation problem cropped up during high-speed flight. At Mach
3, just one degree of pitch would send the XB-70 into a 3,000 foot
per minute change of altitude. Combined with raising the noseramp
(windscreen assembly) to the "supersonic" position, which blocked the
pilots' view of the horizon (and tended to reflect the ground below, leading
to several complaints of vertigo), the Valkyrie was virtually impossible to
keep at a fixed altitude. Eventually, a highly sensitive rate-of-climb
meter from a helicopter was installed to help (but not entirely fix) this
problem.
"On this flight the XB-70 proved its capability of attaining Mach 3 at
70,000 feet!" -- Al White's summary in the pilot's report for
Flight 1-17.
As AV/1 crossed the Mach 3 threshold, her nose abruptly pitched upwards.
But even as Al White corrected, the nose just as sharply pitched downward.
Combined with the correction, the XB-70 accelerated just enough to cause a
brief moment of overpressure in the inlets. Stabilizing the Valkyrie, Al
White keyed his microphone and spoke the words everyone had been waiting
for, "There's that big magic number [Mach 3]." For almost three minutes,
everything appeared fine. Suddenly, White and Cotton heard something behind
them. Although no caution lights had come on, and concerned about damage
caused by the overpressure, White decided to decelerate and let the chase
planes catch up with the XB-70. When they did, they reported that about 2
feet of the left wing's leading edge was missing. Fortunately, the damaged
section of the wing was far enough outboard that the debris wasn't drawn
into the engine inlets. [Ed. note - it was on this flight that the
Valkyrie carried a special cargo -- a bag of Idaho potatoes which were later
presented to the small town of Brawley, Idaho, which had accepted being
under the XB-70's flight path and being "boomed" all the time with smiles
and good humor]
"Midair! Midair! Midair!"
Questions or comments? Mail me at steven.levin@interceptor.com.